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HİDROMEK Marks Heavy Machinery Chassis Serial Numbers with Dotpeenator

Case Story · HİDROMEK A.Ş.

HİDROMEK Marks Heavy Machinery Chassis Serial Numbers with Dotpeenator

HİDROMEK previously used manual hand punching for chassis numbers on heavy construction equipment produced on its Ankara manufacturing line. Today, the company performs the same operation with portable Dotpeenator PR94 and PR144 marking units powered by the SA14 controller: deep, legible, and permanent characters marked directly on hard chassis surfaces by bringing the tool to the part.

By Erden Arıkan · Mechatronics Engineer

HİDROMEK manufactures excavators and backhoe loaders at its facilities in Ankara. In the production flow, each machine starts with the assembly of chassis components; once the painted chassis is transferred to transport carts, the step arrives where the machine gains its identity: chassis number marking.

This number must remain on the machine throughout its entire lifespan. Since registration, traceability, and warranty tracking depend on this number, the marking must be legible, permanent, and repeatable. HİDROMEK applies this process to every machine produced.

The Challenge: Hard Surfaces, Long Numbers, Manual Punching

Chassis numbers are marked on structural components located in the front section of the machine, which feature extremely hard cross-sections. These areas present significant marking challenges due to both material hardness and restricted accessibility.

Previously, HİDROMEK applied these numbers using manual hand stamps. With manual punching, character alignment, depth, and legibility depend entirely on the operator's strike; for long chassis numbers, the process is time-consuming and results can vary from machine to machine.

The painted chassis is transferred to a transport cart after assembly.

The Solution: Dotpeenator PR94 and PR144 with SA14 Controller

HİDROMEK deployed the Dotpeenator PR94 portable marking unit for chassis number marking, followed by a second unit, the PR144. Both units operate with the same Dotpeenator SA14 controller, allowing operators to learn a single interface and switch between units without extra training.

The portable design reverses the workflow logic: instead of moving the heavy workpiece to a marking machine, the marking unit is brought directly to the part. The unit is wheeled up to the chassis on its mobile cart; the marking head is positioned and clamped into the tight clearance on the chassis using a custom mounting bracket.

Long chassis numbers are entered via the SA14 screen; once the operator inputs the text, the marking cycle completes automatically.

The areas where we mark numbers on our machines are extremely hard. That's why having a powerful marking machine is crucial for us; and that's precisely where this machine's power proves itself.

Nurettin YILDIZ · HİDROMEK A.Ş.

The Dotpeenator SA14 controller and portable marking unit mounted on a mobile cart within the production line.

The Result: Deep, Permanent, and Repeatable Marking

Because characters created with the dot-peen method are engraved into the material through plastic deformation, they remain unaffected by surface treatments, wear, and harsh field conditions. This was the decisive factor for HİDROMEK: the number never wears off and remains legible throughout the machine's lifetime.

At the same time, cycle times were reduced, and results became operator-independent. A long chassis number is now completed in a single marking cycle, with consistent depth and perfect alignment.

Being able to mark this deeply is our biggest gain because it never wears off. The process finishes in a very short time and delivers excellent quality; our satisfaction is extremely high.

Nurettin YILDIZ · HİDROMEK A.Ş.

Serial number marked on the chassis: deep, legible, and permanent.

As demonstrated at HİDROMEK, portable Dotpeenator units can be brought directly to the field, assembly line, and workpiece for any application requiring permanent marking on hard surfaces and large components. If you require chassis, frame, or serial number marking in your production, contact us for a sample trial marking on your test parts.

HİDROMEK A.Ş.

HİDROMEK A.Ş.

Ankara, Turkey
Heavy construction equipment manufacturing (excavators, backhoe loaders, motor graders)
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